Basic Properties
Item | Value | Mashoko | ||
Product | 8400 | 8400N | ||
Chitarisiko | A Comp. | Nhema | Zvakajeka, zvisina ruvara | Polyol (inotonhora pasi pe15°C) |
B Comp. | Pachena, yero rakachenuruka | Isocyanate | ||
C Comp. | Pachena, yero rakachenuruka | Polyol | ||
Ruvara rwechinyorwa | Nhema | Milky white | Muvara wakajairika wakasviba | |
Viscosity (mPa.s 25°C) | A Comp. | 630 | 600 | Viscometer Type BM |
B Comp. | 40 | |||
C Comp. | 1100 | |||
Chaiyo giravhiti (25°C) | A Comp. | 1.11 | Standard Hydrometer | |
B Comp. | 1.17 | |||
C Comp. | 0.98 | |||
Upenyu hwehari | 25°C | 6min. | Resin 100g | |
6min. | Resin 300g | |||
35°C | 3min. | Resin 100g |
Tsanangudzo: Chimwe chikamu chinotonhora pane tembiricha iri pasi pe15°C.Nyunguduka nekudziisa uye shandisa mushure mekuizunza zvakanaka.
3.Basic zvinhu zvemuviri ≪A90・A80・A70・A60≫
Kusanganisa ratio | A:B:C | 100:100:0 | 100:100:50 | 100:100:100 | 100:100:150 |
Kuoma | Type A | 90 | 80 | 70 | 60 |
Kusimba simba | MPa | 18 | 14 | 8.0 | 7.0 |
Elongation | % | 200 | 240 | 260 | 280 |
kubvarura simba | N/mm | 70 | 60 | 40 | 30 |
Rebound Elasticity | % | 50 | 52 | 56 | 56 |
Shrinkage | % | 0.6 | 0.5 | 0.5 | 0.4 |
Density yechigadzirwa chekupedzisira | g/cm3 | 1.13 | 1.10 | 1.08 | 1.07 |
4.Basic zvinhu zvemuviri ≪A50・A40・A30・A20≫
Kusanganisa ratio | A:B:C | 100:100:200 | 100:100:300 | 100:100:400 | 100:100:500 |
Kuoma | Type A | 50 | 40 | 30 | 20 |
Kusimba simba | MPa | 5.0 | 2.5 | 2.0 | 1.5 |
Elongation | % | 300 | 310 | 370 | 490 |
kubvarura simba | N/mm | 20 | 13 | 10 | 7.0 |
Rebound Elasticity | % | 60 | 63 | 58 | 55 |
Shrinkage | % | 0.4 | 0.4 | 0.4 | 0.4 |
Density yechigadzirwa chekupedzisira | g/cm3 | 1.06 | 1.05 | 1.04 | 1.03 |
5.Basic zvinhu zvemuviri ≪A10≫
Kusanganisa ratio | A:B:C | 100:100:650 |
Kuoma | Type A | 10 |
Kusimba simba | MPa | 0.9 |
Elongation | % | 430 |
kubvarura simba | N/mm | 4.6 |
Shrinkage | % | 0.4 |
Density yechigadzirwa chekupedzisira | g/cm3 | 1.02 |
Mashoko: Mechanical properties:JIS K-7213.Shrinkage: Inhouse yakatarwa.
Kurapa mamiriro: Mold tembiricha:600C 600C x 60 min.+ 60°C x 24hrs.+ 250C x 24 maawa.
Zvimiro zvenyama zvakanyorwa pamusoro ndiwo maitiro akajairwa akayerwa murabhoritari yedu uye kwete kukosha kwekutsanangurwa.Kana tichishandisa chigadzirwa chedu, zvinofanirwa kucherechedzwa kuti zvimiro zvechigadzirwa chekupedzisira zvinogona kusiyana zvichienderana necontour yechinyorwa uye mamiriro ekuumba.
6. Kuramba kupisa, mvura inopisa nemafuta ≪A90 ・ A50 ・ A30≫
(1) Kuramba kupisa【inochengetwa mu80°C thermostatic oven ine mhepo inodziya
A90 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 88 | 86 | 87 | 86 | |
Kusimba simba | MPa | 18 | 21 | 14 | 12 | |
Elongation | % | 220 | 240 | 200 | 110 | |
Kuramba misodzi | N/mm | 75 | 82 | 68 | 52 | |
Surface condition | Hapana shanduko | ← | ← |
A60 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 58 | 58 | 56 | 57 | |
Kusimba simba | MPa | 7.6 | 6.1 | 6.1 | 4.7 | |
Elongation | % | 230 | 270 | 290 | 310 | |
Kuramba misodzi | N/mm | 29 | 24 | 20 | 13 | |
Surface condition | Hapana shanduko | ← | ← |
A30 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 27 | 30 | 22 | 22 | |
Kusimba simba | MPa | 1.9 | 1.5 | 1.4 | 1.3 | |
Elongation | % | 360 | 350 | 380 | 420 | |
Kuramba misodzi | N/mm | 9.2 | 10 | 6.7 | 6.0 | |
Surface condition | Hapana shanduko | ← | ← |
Matauriro:Kurapa mamiriro: Mold tembiricha:600C 600C x 60 min.+ 60°C x 24hrs.+ 250C x 24 maawa.
Zvimiro zvemuviri zvinoyerwa mushure mekusiya masampuli ari pachena pa250C kwemaawa makumi maviri nemana.Kuoma, kusimba simba uye kubvarura Simba rinoedzwa maererano neJIS K-6253, JIS K-7312 uye JIS K-7312 maererano.
(2) Kuramba kupisa【inochengetwa mu120°C thermostatic oveni ine mhepo inodziya inotenderera】
A90 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 88 | 82 | 83 | 83 | |
Kusimba simba | MPa | 18 | 15 | 15 | 7.0 | |
Elongation | % | 220 | 210 | 320 | 120 | |
Kuramba misodzi | N/mm | 75 | 52 | 39 | 26 | |
Surface condition | Hapana shanduko | ← | ← |
A60 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 58 | 55 | 40 | 38 | |
Kusimba simba | MPa | 7.6 | 7.7 | 2.8 | 1.8 | |
Elongation | % | 230 | 240 | 380 | 190 | |
Kuramba misodzi | N/mm | 29 | 15 | 5.2 | Hazviyereki | |
Surface condition | Hapana shanduko | ← | Nyunguduka uye tack |
A30 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 27 | 9 | 6 | 6 | |
Kusimba simba | MPa | 1.9 | 0.6 | 0.4 | 0.2 | |
Elongation | % | 360 | 220 | 380 | 330 | |
Kuramba misodzi | N/mm | 9.2 | 2.7 | 0.8 | Hazviyereki | |
Surface condition | Tack | Nyunguduka uye tack | ← |
(3) Kuramba kwemvura inopisa【yakanyudzwa mu80°C mvura yemupombi】
A90 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 88 | 85 | 83 | 84 | |
Kusimba simba | MPa | 18 | 18 | 16 | 17 | |
Elongation | % | 220 | 210 | 170 | 220 | |
Kuramba misodzi | N/mm | 75 | 69 | 62 | 66 | |
Surface condition | Hapana shanduko | ← | ← |
A60 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 58 | 55 | 52 | 46 | |
Kusimba simba | MPa | 7.6 | 7.8 | 6.8 | 6.8 | |
Elongation | % | 230 | 250 | 260 | 490 | |
Kuramba misodzi | N/mm | 29 | 32 | 29 | 27 | |
Surface condition | Hapana shanduko | ← | ← |
A30 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 27 | 24 | 22 | 15 | |
Kusimba simba | MPa | 1.9 | 0.9 | 0.9 | 0.8 | |
Elongation | % | 360 | 320 | 360 | 530 | |
Kuramba misodzi | N/mm | 9.2 | 5.4 | 4.9 | 4.2 | |
Surface condition | Tack | ← | ← |
(4) Oiri kuramba 【Akanyudzwa mu 80°C injini mafuta】
A90 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 88 | 88 | 89 | 86 | |
Kusimba simba | MPa | 18 | 25 | 26 | 28 | |
Elongation | % | 220 | 240 | 330 | 390 | |
Kuramba misodzi | N/mm | 75 | 99 | 105 | 100 | |
Surface condition | Hapana shanduko | ← | ← |
A60 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 58 | 58 | 57 | 54 | |
Kusimba simba | MPa | 7.6 | 7.9 | 6.6 | 8.0 | |
Elongation | % | 230 | 300 | 360 | 420 | |
Kuramba misodzi | N/mm | 29 | 30 | 32 | 40 | |
Surface condition | Hapana shanduko | ← | ← |
A30 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 27 | 28 | 18 | 18 | |
Kusimba simba | MPa | 1.9 | 1.4 | 1.6 | 0.3 | |
Elongation | % | 360 | 350 | 490 | 650 | |
Kuramba misodzi | N/mm | 9.2 | 12 | 9.5 | 2.4 | |
Surface condition | Kuzvimba | ← | ← |
(5) Kuramba mafuta【Kunyudzwa mupeturu】
A90 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 88 | 86 | 85 | 84 | |
Kusimba simba | MPa | 18 | 14 | 15 | 13 | |
Elongation | % | 220 | 190 | 200 | 260 | |
Kuramba misodzi | N/mm | 75 | 60 | 55 | 41 | |
Surface condition | Kuzvimba | ← | ← |
A60 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 58 | 58 | 55 | 53 | |
Kusimba simba | MPa | 7.6 | 5.7 | 5.1 | 6.0 | |
Elongation | % | 230 | 270 | 290 | 390 | |
Kuramba misodzi | N/mm | 29 | 28 | 24 | 24 | |
Surface condition | Kuzvimba | ← | ← |
A30 | Item | Unit | Hapana chinhu | 100 maawa | 200 maawa | 500 maawa |
Kuoma | Type A | 27 | 30 | 28 | 21 | |
Kusimba simba | MPa | 1.9 | 1.4 | 1.4 | 0.2 | |
Elongation | % | 360 | 350 | 380 | 460 | |
Kuramba misodzi | N/mm | 9.2 | 6.8 | 7.3 | 2.8 | |
Surface condition | Kuzvimba | ← | ← |
(6)Chemical resistance
Makemikari | Kuoma | Kurasikirwa kwekupenya | Discolor ation | Mutswe | Warpa ge | Zvimba ing | Degra dation | Dissolu tion |
Distilled mvura | A90 | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
A60 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | |
A30 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | |
10% sulfuric acid | A90 | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
A60 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | |
A30 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | |
10% Hydrochloric acid | A90 | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
A60 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | |
A30 | △ | ○ | ○ | ○ | ○ | ○ | ○ | |
10% sodium hydroxide | A90 | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
A60 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | |
A30 | △ | ○ | ○ | ○ | ○ | ○ | ○ | |
10% Ammonia mvura | A90 | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
A60 | ○ | ○ | ○ | ○ | ○ | ○ | ○ | |
A30 | ○ | △ | ○ | ○ | ○ | ○ | ○ | |
Acetone*1 | A90 | ○ | ○ | ○ | ○ | ○ | ○ | ○ |
A60 | △ | ○ | ○ | × | ○ | ○ | ○ | |
A30 | △ | ○ | ○ | × | ○ | ○ | ○ | |
Toluene | A90 | ○ | ○ | ○ | × | △ | ○ | ○ |
A60 | ○ | ○ | ○ | × | × | ○ | ○ | |
A30 | ○ | ○ | × | × | × | ○ | ○ | |
Methylene chloride*1 | A90 | ○ | ○ | ○ | × | ○ | ○ | ○ |
A60 | △ | ○ | ○ | × | △ | ○ | ○ | |
A30 | △ | ○ | ○ | × | △ | ○ | ○ | |
Ethyl acetate*1 | A90 | △ | ○ | ○ | ○ | ○ | ○ | ○ |
A60 | △ | ○ | ○ | × | ○ | ○ | ○ | |
A30 | △ | ○ | ○ | × | ○ | ○ | ○ | |
Ethanol | A90 | ○ | ○ | ○ | × | ○ | ○ | ○ |
A60 | △ | ○ | ○ | × | △ | ○ | ○ | |
A30 | △ | ○ | ○ | × | × | ○ | ○ |
Mhinduro: Shanduko mushure memaawa makumi maviri nemana.kunyudzwa mumakemikari ega ega kwakaonekwa.Avo vakaiswa chiratidzo *1 mark vakanyudzwa for 15 min.zvichiteerana.
8. Vacuum Molding Process
(1) Kuyera
Sarudza huwandu hwe "C chikamu" zvinoenderana nekuoma kwaunoda uye wowedzera kune A chikamu.
Weresa huremu hwakafanana nehuremu hwechikamu B sechikamu cheA mune imwe kapu uchitarisa huwandu hungasara mumukombe.
(2) Pre-degassing
Ita pre-degassing mu degassing chamber kwemaminitsi mashanu.
Degass zvakanyanya sezvaunoda.
Isu tinokurudzira kubvisa gasi mushure mekupisa zvinhu kune tembiricha yemvura ye25 ~ 35 ° C.
(3) Kupisa kwe resin
Keep temperature of25~35°C nokuti zvose A(zvine C chikamu) uye B chikamu.
Kana tembiricha yechinhu ichikwira, hupenyu hwehari yemusanganiswa hunova hupfupi uye kana tembiricha yezvinhu yadzikira, hupenyu hwehari yemusanganiswa huchareba.
(4) Mold tembiricha
Chengetedza tembiricha yesilicone mold pre-yakapisa kusvika 60 ~ 700C.
Kunyanya kudzikira mold tembiricha inogona kukonzera kusapora kukonzeresa kuderera kwemuviri.Kupisa kwe mold kunofanirwa kudzorwa nemazvo sezvo zvichizokanganisa kurongeka kwechinyorwa.
(5) Kukandira
Containers inoiswa nenzira yekutiB chikamu is akawedzera to A chikamu (containing C chikamu).
Isa vacuum mukamuri uye de-gasi Chikamu che5 ~ 10 maminetsiapo it is kushungurudzwa nguva nenguva.
Wedzera B chikamu to A chikamu(zvine C chikamu)uye simbisa kwe30 ~ 40 seconds uye wobva wakanda musanganiswa wacho nekukurumidza musilicone mold.
Bvisa vacuum mu1 nehafu yeminiti mushure mekutanga kusanganisa.
(6) Kurapa mamiriro
Isa mold yakazadzwa muhovhoni ye thermostatic ye60 ~ 700C kwemaminetsi makumi matanhatu eRudzi A kuomarara 90 uye kwemaminetsi zana nemakumi maviri eRudzi A kuoma makumi maviri uye demold.
Ita post kurapa pa600C kwe2 ~ 3 maawa zvichienderana nezvinodiwa.
9. Chati inoyerera yevacuum casting
10. Kungwarira pakubata
(1) Sezvo ese A, B uye C chikamu chinonzwa kumvura, usambobvumira mvura kupinda muchinhu.Uyewo rega kubva kune zvinhu zvinouya kwenguva yakareba zvakasangana nehunyoro.Vhara mudziyo zvakasimba mushure mekushandisa kwega kwega.
(2) Kupinda kwemvura muchikamu cheA kana C kunogona kutungamirira kukugadzirwa kwemhepo yakawanda muchigadzirwa chakarapwa uye kana izvi zvikaitika, tinokurudzira kupisa chikamu cheA kana C kusvika ku80 ° C uye kubvisa pasi pevacuum kwemaminitsi gumi.
(3) Chikamu chinoomesa chando pane tembiricha iri pasi pe15°C.Kupisa kusvika 40 ~ 50 ° C uye shandisa mushure mekuizunza zvakanaka.
4Usashandise zvinhu kana zvarasa kujeka kana zvaratidza kuomarara sezvo zvinhu izvi zvichizotungamira kune yakaderera zvinhu zvemuviri.
(5) Kupisa kwenguva refu kwechikamu cheB pane tembiricha inopfuura 50 ° C kuchakanganisa kunaka kwechikamu cheB uye makani anogona kukwidziridzwa nekuwedzera kwemukati.Chengetedza pane tembiricha yekamuri.
11. Chengetedzo Mukuchengetedza uye Hutsanana
(1) B chikamu chine zvinopfuura 1% ye4,4'-Diphenylmethane diisocyanate.Isa mhepo yemuno mukati mechitoro chebasa kuti uchengetedze mhepo yakanaka yemhepo.
(2) Chenjerera kuti maoko kana ganda hazvisi kusangana zvakananga nemidziyo.Kana masangana, gezai nesipo nemvura nekukasika.Inogona kutsamwisa maoko kana ganda kana vakasara vachisangana neyakagadzirwa kwenguva yakareba.
(3) Kana zvinhu zvisina kubikwa zvikapinda mumaziso, sukurudza nemvura inoyerera kwemaminetsi gumi nemashanu wodaidza chiremba.
(4) Isa duct yevacuum pombi kuti uve nechokwadi chekuti mweya wapera kune kunze kwechitoro chebasa.
12. Dangerous Materials Classification maererano neFire Services Act
Chikamu: Chechitatu Petroleum Boka, Zvishandiso Nengozi Yechina Boka.
B Chikamu: Boka rechina rePetroleum, Zvishandiso zvine Njodzi Boka rechina.
C Chikamu: Boka rechina rePetroleum, Zvishandiso zvine Njodzi Boka rechina.
13. Kuendesa Fomu
Chikamu: 1 kg Royal inogona.
B Chikamu: 1 kg Royal can.
C Chikamu: 1 kg Royal can.