IBanga eliPhezulu leMathiriyeli yeVacuum Casting TPU

Inkcazelo emfutshane:

I-Hei-Cast 8400 kunye ne-8400N zizinto ezi-3 zodidi lwe-polyurethane elastomers ezisetyenziselwa ukubumba usetyenziso lwe-vacuum ezinezi mpawu zilandelayo:

(1) Ngokusetyenziswa kwe "C component" ekuqulunqweni, nabuphi na ubunzima kuluhlu lwe-A10 ~ 90 lunokufumaneka / lukhethwe.
(2) I-Hei-Cast 8400 kunye ne-8400N iphantsi kwi-viscosity kwaye ibonisa ipropati ehamba phambili.
(3) I-Hei-Cast 8400 kunye ne-8400N zonyango kakuhle kakhulu kwaye ibonisa ukuphinda-phinda okugqwesileyo.


Iinkcukacha zeMveliso

Iithegi zeMveliso

Iipropati ezisisiseko

Into Ixabiso Amagqabantshintshi
Imveliso 8400 8400N
Imbonakalo A Comp. Mnyama Icacile, ayinambala Polyol(Iba ngumkhenkce ngaphantsi kwe 15°C)
B Comp. Kucacile, tyheli I-Isocyanate
C Comp. Kucacile, tyheli I-Polyol
Umbala wenqaku Mnyama Amhlophe qhwa Umbala osemgangathweni umnyama
Viscosity (mPa.s 25°C) A Comp. 630 600 Uhlobo lweViscometer BM
B Comp. 40
C Comp. 1100
Umxhuzulane okhethekileyo(25°C) A Comp. 1.11 IHydrometer eqhelekileyo
B Comp. 1.17
C Comp. 0.98
Ubomi bembiza 25°C 6min. I-Resin 100g
6min. I-Resin 300g
35°C 3min. I-Resin 100g

Amagqabantshintshi:Icandelo liba ngumkhenkce kumaqondo obushushu angaphantsi kwe-15°C.Nyibilika ngokufudumeza kwaye usebenzise emva kokuyishukumisa kakuhle.

3.Iimpawu zomzimba ezisisiseko ≪A90A80A70A60≫

Umlinganiselo wokuxuba A:B:C 100:100:0 100:100:50 100:100:100 100:100:150
Ukuqina Uhlobo A 90 80 70 60
Tensile strength MPa 18 14 8.0 7.0
Elongation % 200 240 260 280
Amandla eenyembezi N/mm 70 60 40 30
I-Rebound Elasticity % 50 52 56 56
Ukuncipha % 0.6 0.5 0.5 0.4
Ukuxinana kwemveliso yokugqibela g/cm3 1.13 1.10 1.08 1.07

4.Iimpawu zomzimba ezisisiseko ≪A50A40A30A20≫

Umlinganiselo wokuxuba A:B:C 100:100:200 100:100:300 100:100:400 100:100:500
Ukuqina Uhlobo A 50 40 30 20
Tensile strength MPa 5.0 2.5 2.0 1.5
Elongation % 300 310 370 490
Amandla eenyembezi N/mm 20 13 10 7.0
I-Rebound Elasticity % 60 63 58 55
Ukuncipha % 0.4 0.4 0.4 0.4
Ukuxinana kwemveliso yokugqibela g/cm3 1.06 1.05 1.04 1.03

5.Iimpawu zomzimba ezisisiseko ≪A10≫

Umlinganiselo wokuxuba A:B:C 100:100:650
Ukuqina Uhlobo A 10
Tensile strength MPa 0.9
Elongation % 430
Amandla eenyembezi N/mm 4.6
Ukuncipha % 0.4
Ukuxinana kwemveliso yokugqibela g/cm3 1.02

Amagqabantshintshi: Iimpawu zoomatshini:JIS K-7213.Ukucutheka:Ubalulo lwendlu.
Imeko yokunyanga: Iqondo lokushisa lokungunda: 600C 600C x 60 min. + 60 ° C x 24hrs.+ 250C x 24 iiyure.
Iipropati ezibonakalayo ezidweliswe ngasentla ngamaxabiso aqhelekileyo alinganiswa kwilabhoratri yethu hayi amaxabiso okuchazwa.Xa usebenzisa imveliso yethu, kufuneka kuqatshelwe ukuba iimpawu ezibonakalayo zemveliso yokugqibela zinokwahluka ngokuxhomekeke kwi-contour yenqaku kunye nemeko yokubumba.

6. Ukumelana nobushushu, amanzi ashushu kunye neoyile ≪A90 ・ A50 ・ A30≫

(1) Ukumelana nobushushu【igcinwe kwi-oveni eshushu eyi-80°C enomoya oshushu ojikelezayo

 

 

 

A90

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 88 86 87 86
Tensile strength MPa 18 21 14 12
Elongation % 220 240 200 110
Ukumelana neenyembezi N/mm 75 82 68 52
Imeko yomphezulu     Akukho tshintsho

 

 

 

 

A60

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 58 58 56 57
Tensile strength MPa 7.6 6.1 6.1 4.7
Elongation % 230 270 290 310
Ukumelana neenyembezi N/mm 29 24 20 13
Imeko yomphezulu     Akukho tshintsho

 

 

 

 

A30

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 27 30 22 22
Tensile strength MPa 1.9 1.5 1.4 1.3
Elongation % 360 350 380 420
Ukumelana neenyembezi N/mm 9.2 10 6.7 6.0
Imeko yomphezulu     Akukho tshintsho

Amagqabantshintshi:Imeko yokunyanga: Iqondo lobushushu lokungunda:600C 600C x 60 min. 60°C x 24hrs.+ 250C x 24 iiyure.
Iimpawu ezibonakalayo zilinganiswa emva kokushiya iisampulu eziveziweyo kwi-250C kwiiyure ezingama-24.Ukuqina, amandla okuqina kunye nokukrazula Amandla avavanywa ngokwe-JIS K-6253, JIS K-7312 kunye ne-JIS K-7312 ngokulandelanayo.

(2) Ukumelana nobushushu【igcinwe kwi-oveni eshushu eyi-120°C enomoya oshushu ojikelezayo】

 

 

 

A90

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 88 82 83 83
Tensile strength MPa 18 15 15 7.0
Elongation % 220 210 320 120
Ukumelana neenyembezi N/mm 75 52 39 26
Imeko yomphezulu     Akukho tshintsho

 

 

 

 

A60

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 58 55 40 38
Tensile strength MPa 7.6 7.7 2.8 1.8
Elongation % 230 240 380 190
Ukumelana neenyembezi N/mm 29 15 5.2 Ayinakulinganiswa
Imeko yomphezulu     Akukho tshintsho Nyibilika kwaye ubambe

 

 

 

 

A30

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 27 9 6 6
Tensile strength MPa 1.9 0.6 0.4 0.2
Elongation % 360 220 380 330
Ukumelana neenyembezi N/mm 9.2 2.7 0.8 Ayinakulinganiswa
Imeko yomphezulu     Ukuwisa Nyibilika kwaye ubambe

(3) Ukumelana namanzi ashushu【untywiliselwe kumanzi etephu angama-80°C】

 

 

 

A90

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 88 85 83 84
Tensile strength MPa 18 18 16 17
Elongation % 220 210 170 220
Ukumelana neenyembezi N/mm 75 69 62 66
Imeko yomphezulu     Akukho tshintsho

 

 

 

 

A60

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 58 55 52 46
Tensile strength MPa 7.6 7.8 6.8 6.8
Elongation % 230 250 260 490
Ukumelana neenyembezi N/mm 29 32 29 27
Imeko yomphezulu     Akukho tshintsho

 

 

 

 

A30

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 27 24 22 15
Tensile strength MPa 1.9 0.9 0.9 0.8
Elongation % 360 320 360 530
Ukumelana neenyembezi N/mm 9.2 5.4 4.9 4.2
Imeko yomphezulu     Ukuwisa

(4) Ukunganyangeki kwe-oyile【Ukuntywiliselwa kwi-oyile ye-injini engama-80°C】

 

 

 

A90

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 88 88 89 86
Tensile strength MPa 18 25 26 28
Elongation % 220 240 330 390
Ukumelana neenyembezi N/mm 75 99 105 100
Imeko yomphezulu     Akukho tshintsho

 

 

 

 

A60

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 58 58 57 54
Tensile strength MPa 7.6 7.9 6.6 8.0
Elongation % 230 300 360 420
Ukumelana neenyembezi N/mm 29 30 32 40
Imeko yomphezulu     Akukho tshintsho

 

 

 

 

A30

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 27 28 18 18
Tensile strength MPa 1.9 1.4 1.6 0.3
Elongation % 360 350 490 650
Ukumelana neenyembezi N/mm 9.2 12 9.5 2.4
Imeko yomphezulu     Ukudumba

(5) Ukumelana ne-oyile【Ukuntywiliselwa kwipetroli】

 

 

 

A90

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 88 86 85 84
Tensile strength MPa 18 14 15 13
Elongation % 220 190 200 260
Ukumelana neenyembezi N/mm 75 60 55 41
Imeko yomphezulu     Ukudumba

 

 

 

 

A60

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 58 58 55 53
Tensile strength MPa 7.6 5.7 5.1 6.0
Elongation % 230 270 290 390
Ukumelana neenyembezi N/mm 29 28 24 24
Imeko yomphezulu     Ukudumba

 

 

 

 

A30

Into Iyunithi Akunanto 100 iiyure Iiyure ezingama-200 500 iiyure
Ukuqina Uhlobo A 27 30 28 21
Tensile strength MPa 1.9 1.4 1.4 0.2
Elongation % 360 350 380 460
Ukumelana neenyembezi N/mm 9.2 6.8 7.3 2.8
Imeko yomphezulu     Ukudumba

(6)Ukunganyangeki ngamachiza

Imichiza Ukuqina Ukulahleka kweglosi Ukususwa kombala Ukuqhekeka Warpa ge Dumba

nge

I-Degra

usuku

Ukutshatyalaliswa
 

Mamanzi amisiwe

A90
A60
A30
 

I-10% ye-asidi ye-Sulfur

A90
A60
A30
 

10% Hydrochloric acid

A90
A60
A30
 

10%Isodium

ihydroxide

A90
A60
A30
 

10% Ammonia

amanzi

A90
A60
A30
 

Iacetone*1

A90
A60 ×
A30 ×
 

Toluene

A90 ×
A60 × ×
A30 × × ×
 

I-methylene

ikloridi*1

A90 ×
A60 ×
A30 ×
 

I-Ethyl acetate*1

A90
A60 ×
A30 ×
 

I-Ethanol

A90 ×
A60 ×
A30 × ×

Amagqabantshintshi:Utshintsho emva kwe 24 hrs.kwabonwa ukuntywiliselwa kwimichiza nganye.Abo baphawulwe nge-*1 amanqaku bantywiliselwa i-15 min.ngokulandelelanayo.

8. Inkqubo yokubumba iVacuum

(1) Ukulinganisa ubunzima
Gqiba isixa se "C component" ngokobunzima obunqwenelayo kwaye wongeze kwi A component.
Viyisha umlinganiselo ofanayo ngobunzima becandelo B njengecandelo A kwikomityi eyahlukileyo kuthathelwa ingqalelo isixa esinokuthi sishiyeke ekomini.

(2) I-pre-degassing
Yenza i-pre-degassing kwi-degassing room malunga nemizuzu emi-5.
Degass kangangoko ufuna.
Sincoma ukuba i-degass emva kokufudumeza imathiriyeli kubushushu bolwelo obungama-25 ~ 35°C.

(3) Ubushushu be-resin
Gcina ubushushure of25 ~ 35 °C ngenxa zombini A(equlathe C icandelo) kwaye B  icandelo.
Xa ubushushu bezinto eziphathekayo buphezulu, ubomi bembiza yomxube buya kuba bufutshane kwaye xa ubushushu bezinto buphantsi, ubomi bembiza yomxube buya kuba bubude.

(4) Ubushushu bokungunda
Gcina ubushushu be-silicone ngundo eshushu ngaphambili ukuya kuma-60 ~ 700C.
Ubushushu obuphantsi kakhulu bokungunda bunokubangela ukunyangwa okungafanelekanga okukhokelela kwiimpawu zomzimba ezisezantsi.Amaqondo obushushu okungunda kufuneka alawulwe ngokuchanekileyo njengoko aya kuchaphazela ukuchaneka komgangatho wenqaku.

(5) Ukuphosa
Izikhongozeli zibekwe ngendlela yokubaB  icandelo  is  yongezwe  to  A icandelo (coukuhlamba C icandelo).
Faka i-vacuum kwigumbi kunye ne-de-gass Icandelo le-5 ~ 10 imizuzungelixa it is zishukunyiswa ngamaxesha athile.                                                                                                 

Yongeza B icandelo to A icandelo(equlathe C icandelo)kwaye ugxobhoze i-30 ~ 40 imizuzwana kwaye uphose umxube ngokukhawuleza kwi-silicone mold.
Khupha i-vacuum kwi-1 kunye nesiqingatha somzuzu emva kokuqalisa ukuxuba.

(6) Ukunyanga imeko
Beka i-mold egcweleyo kwi-oven ye-thermostatic ye-60 ~ 700C yemizuzu engama-60 ye-Type A yokuqina kwe-90 kunye nemizuzu ye-120 ye-Type A yokuqina kwe-20 kunye ne-demold.
Yenza umsebenzi wokunyanga nge-600C iiyure ezi-2 ukuya kwezi-3 ngokuxhomekeke kwiimfuno.

9. Itshati equkuqelayo ye-vacuum casting

 

10. Amanyathelo okuthintela ukuphatha

(1) Njengoko yonke icandelo le-A, B kunye no-C libuthathaka emanzini, ungaze uvumele amanzi ukuba angene kwizinto eziphathekayo.Kwakhona zikhwebule kwizinto ezidibana ixesha elide nokufuma.Vala isikhongozeli siqinile emva kokusetyenziswa ngakunye.

(2) Ukungena kwamanzi kwicandelo le-A okanye le-C kunokukhokelela ekuveliseni amaqamza omoya amaninzi kwimveliso enyangisiweyo kwaye ukuba oku kunokwenzeka, sincoma ukutshisa icandelo elingu-A okanye le-C ukuya kuma-80°C kunye ne-degass ngaphantsi kwe-vacuum malunga nemizuzu eyi-10.

(3) Icandelo liya kuba ngumkhenkce kumaqondo obushushu angaphantsi kwe-15°C.Fudumeza ukuya kwi-40 ~ 50 ° C kwaye usebenzise emva kokuyishukumisa kakuhle.

4Musa ukusebenzisa izinto eziphathekayo xa ilahlekelwe yinto ecacileyo okanye ibonise naluphi na ukuqina njengoko ezi zixhobo ziya kukhokelela kwiimpawu zomzimba eziphantsi kakhulu.

(5) Ukufudumeza ixesha elide lecandelo le-B kumaqondo okushisa angaphezu kwama-50 ° C kuya kuchaphazela umgangatho wecandelo le-B kwaye amathini anokunyuswa ngokunyuka koxinzelelo lwangaphakathi.Gcina kwiqondo lokushisa.

 

11. Izilumkiso kuKhuseleko kunye noCoceko

(1) Icandelo B liqulethe ngaphezu kwe-1% ye-4,4'-Diphenylmethane diisocyanate.Faka i-exhaust yendawo ngaphakathi kwivenkile yomsebenzi ukuze ukhusele ukungena komoya okulungileyo.

(2) Lumka ukuba izandla okanye ulusu aludibani ngokuthe ngqo nezinto ezikrwada.Xa udibana, hlamba ngesepha namanzi ngokukhawuleza.Isenokucaphukisa izandla okanye ulusu ukuba zishiywe zidibene nemathiriyeli ekrwada ixesha elide.

(3) Ukuba izinto ezikrwada zingena emehlweni, hlambulula ngamanzi aqukuqelayo kangangemizuzu eli-15 uze ubize ugqirha.

(4) Faka umbhobho wempompo yokufunxa ukuqinisekisa ukuba umoya uphelile ngaphandle kwendawo yokusebenzela.

 

12. Ukuhlelwa kwezinto ezinobungozi ngokoMthetho weeNkonzo zoMlilo      

ICandelo: IQela leSithathu lePetroleum, iMathiriyeli eyiNgozi Iqela leSine.

ICandelo le-B: Iqela leSine lePetroleum, iMathiriyeli eyiNgozi Iqela leSine.

C Icandelo: Iqela leSine lePetroleum, iMathiriyeli eyiNgozi Iqela leSine.

 

13. Ifomu yokuhanjiswa

A Component: 1 kg Royal can.

B Icandelo: 1 kg Itoti yasebukhosini.

C Icandelo: 1 kg Itoti yasebukhosini.


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