Babban Matsayi Material Vacuum Casting TPU

Takaitaccen Bayani:

Hei-Cast 8400 da 8400N sune nau'in nau'in nau'in polyurethane elastomers 3 da ake amfani da su don aikace-aikacen gyare-gyaren injin da ke da halaye masu zuwa:

(1) Ta hanyar amfani da "C bangaren" a cikin tsari, duk wani tauri a cikin kewayon Nau'in A10 ~ 90 za a iya samu / zaba.
(2) Hei-Cast 8400 da 8400N suna da ƙarancin danko kuma suna nuna kyawawan kayan kwarara.
(3) Hei-Cast 8400 da 8400N suna warkewa sosai kuma suna nuna kyakkyawan juzu'in dawowa.


Cikakken Bayani

Tags samfurin

Basic Properties

Abu Daraja Jawabi
Samfura 8400 8400N
Bayyanar A Comp. Baki A bayyane, mara launi Polyol (Daskarewa ƙasa da 15 ° C)
B Comp. A bayyane, kodadde rawaya Isocyanate
C Comp. A bayyane, kodadde rawaya Polyol
Launi na labarin Baki Farin madara Daidaitaccen launi baƙar fata ne
Dankowa (mPa.s 25°C) A Comp. 630 600 Viscometer Type BM
B Comp. 40
C Comp. 1100
Musamman nauyi (25°C) A Comp. 1.11 Standard Hydrometer
B Comp. 1.17
C Comp. 0.98
Rayuwar tukunya 25°C 6 min. Resin 100 g
6 min. Gishiri 300 g
35°C 3 min. Resin 100 g

Bayani: Wani sashi yana daskarewa a yanayin zafi ƙasa da 15°C.Narke ta hanyar dumama da amfani bayan girgiza shi da kyau.

3.Basic Properties ≪A90A80A70A60

rabon hadawa A: B:C 100:100:0 100:100:50 100:100:100 100:100:150
Tauri Nau'in A 90 80 70 60
Ƙarfin ƙarfi MPa 18 14 8.0 7.0
Tsawaitawa % 200 240 260 280
Ƙarfin hawaye N/mm 70 60 40 30
Ƙwaƙwalwar Ƙarfafawa % 50 52 56 56
Ragewa % 0.6 0.5 0.5 0.4
Yawan samfurin ƙarshe g/cm3 1.13 1.10 1.08 1.07

4.Basic Properties ≪A50A40A30A20

rabon hadawa A: B:C 100:100:200 100:100:300 100:100:400 100:100:500
Tauri Nau'in A 50 40 30 20
Ƙarfin ƙarfi MPa 5.0 2.5 2.0 1.5
Tsawaitawa % 300 310 370 490
Ƙarfin hawaye N/mm 20 13 10 7.0
Ƙwaƙwalwar Ƙarfafawa % 60 63 58 55
Ragewa % 0.4 0.4 0.4 0.4
Yawan samfurin ƙarshe g/cm3 1.06 1.05 1.04 1.03

5.Basic Properties ≪A10≫

rabon hadawa A: B:C 100:100:650
Tauri Nau'in A 10
Ƙarfin ƙarfi MPa 0.9
Tsawaitawa % 430
Ƙarfin hawaye N/mm 4.6
Ragewa % 0.4
Yawan samfurin ƙarshe g/cm3 1.02

Bayani: Kaddarorin injina:JIS K-7213.Ragewa: ƙayyadaddun cikin gida.
Yanayin warkewa: Mold zafin jiki: 600C 600C x 60 min.+ 60°C x 24hrs.+ 250C x 24 hours.
Kaddarorin jiki da aka jera a sama sune dabi'u na yau da kullun da aka auna a cikin dakin gwaje-gwajenmu ba dabi'u don tantancewa ba.Lokacin amfani da samfur ɗinmu, dole ne a lura cewa kaddarorin zahiri na samfurin ƙarshe na iya bambanta dangane da kwandon labarin da yanayin gyare-gyare.

6. Juriya da zafi, ruwan zafi da mai ≪A90 ・ A50 ・ A30≫

(1) Juriya mai zafi【Ajiye a cikin tanda mai zafi 80°C tare da zazzage iska mai dumi

 

 

 

A90

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 88 86 87 86
Ƙarfin ƙarfi MPa 18 21 14 12
Tsawaitawa % 220 240 200 110
Juriya da hawaye N/mm 75 82 68 52
Yanayin saman     Babu canji

 

 

 

 

A60

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 58 58 56 57
Ƙarfin ƙarfi MPa 7.6 6.1 6.1 4.7
Tsawaitawa % 230 270 290 310
Juriya da hawaye N/mm 29 24 20 13
Yanayin saman     Babu canji

 

 

 

 

A30

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 27 30 22 22
Ƙarfin ƙarfi MPa 1.9 1.5 1.4 1.3
Tsawaitawa % 360 350 380 420
Juriya da hawaye N/mm 9.2 10 6.7 6.0
Yanayin saman     Babu canji

Bayani:Yanayin warkewa: Zazzabi na Mold:600C 600C x 60 min.+ 60°C x 24hrs.+ 250C x 24 hours.
Ana auna kaddarorin jiki bayan barin samfuran da aka fallasa a 250C na sa'o'i 24.Ana gwada taurin ƙarfi, ƙarfi da tsagewa Ƙarfin ƙarfi bisa ga JIS K-6253, JIS K-7312 da JIS K-7312 bi da bi.

(2) Heat Juriya【Ajiye a cikin 120°C thermostatic tanda tare da zagawa dumi iska】

 

 

 

A90

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 88 82 83 83
Ƙarfin ƙarfi MPa 18 15 15 7.0
Tsawaitawa % 220 210 320 120
Juriya da hawaye N/mm 75 52 39 26
Yanayin saman     Babu canji

 

 

 

 

A60

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 58 55 40 38
Ƙarfin ƙarfi MPa 7.6 7.7 2.8 1.8
Tsawaitawa % 230 240 380 190
Juriya da hawaye N/mm 29 15 5.2 Ba a aunawa ba
Yanayin saman     Babu canji Narke da taka

 

 

 

 

A30

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 27 9 6 6
Ƙarfin ƙarfi MPa 1.9 0.6 0.4 0.2
Tsawaitawa % 360 220 380 330
Juriya da hawaye N/mm 9.2 2.7 0.8 Ba a aunawa ba
Yanayin saman     Taka Narke da taka

(3) Juriya na ruwan zafi【 nutsewa cikin ruwan famfo 80°C】

 

 

 

A90

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 88 85 83 84
Ƙarfin ƙarfi MPa 18 18 16 17
Tsawaitawa % 220 210 170 220
Juriya da hawaye N/mm 75 69 62 66
Yanayin saman     Babu canji

 

 

 

 

A60

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 58 55 52 46
Ƙarfin ƙarfi MPa 7.6 7.8 6.8 6.8
Tsawaitawa % 230 250 260 490
Juriya da hawaye N/mm 29 32 29 27
Yanayin saman     Babu canji

 

 

 

 

A30

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 27 24 22 15
Ƙarfin ƙarfi MPa 1.9 0.9 0.9 0.8
Tsawaitawa % 360 320 360 530
Juriya da hawaye N/mm 9.2 5.4 4.9 4.2
Yanayin saman     Taka

(4) Oil juriya【Immersed a 80°C engine man】

 

 

 

A90

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 88 88 89 86
Ƙarfin ƙarfi MPa 18 25 26 28
Tsawaitawa % 220 240 330 390
Juriya da hawaye N/mm 75 99 105 100
Yanayin saman     Babu canji

 

 

 

 

A60

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 58 58 57 54
Ƙarfin ƙarfi MPa 7.6 7.9 6.6 8.0
Tsawaitawa % 230 300 360 420
Juriya da hawaye N/mm 29 30 32 40
Yanayin saman     Babu canji

 

 

 

 

A30

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 27 28 18 18
Ƙarfin ƙarfi MPa 1.9 1.4 1.6 0.3
Tsawaitawa % 360 350 490 650
Juriya da hawaye N/mm 9.2 12 9.5 2.4
Yanayin saman     Kumburi

(5) Juriyar mai【An nutsar da shi cikin mai】

 

 

 

A90

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 88 86 85 84
Ƙarfin ƙarfi MPa 18 14 15 13
Tsawaitawa % 220 190 200 260
Juriya da hawaye N/mm 75 60 55 41
Yanayin saman     Kumburi

 

 

 

 

A60

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 58 58 55 53
Ƙarfin ƙarfi MPa 7.6 5.7 5.1 6.0
Tsawaitawa % 230 270 290 390
Juriya da hawaye N/mm 29 28 24 24
Yanayin saman     Kumburi

 

 

 

 

A30

Abu Naúrar Blank 100h 200h 500 h
Tauri Nau'in A 27 30 28 21
Ƙarfin ƙarfi MPa 1.9 1.4 1.4 0.2
Tsawaitawa % 360 350 380 460
Juriya da hawaye N/mm 9.2 6.8 7.3 2.8
Yanayin saman     Kumburi

(6) Juriya na Chemical

Sinadaran Tauri Asarar sheki Discoloration Kara Warpa ge Kumburi

ing

Daga

kwanan wata

Rushewa
 

Distilled ruwa

A90
A60
A30
 

10% sulfuric acid

A90
A60
A30
 

10% hydrochloric acid

A90
A60
A30
 

10% sodium

hydroxide

A90
A60
A30
 

10% Ammonia

ruwa

A90
A60
A30
 

Acetone*1

A90
A60 ×
A30 ×
 

Toluene

A90 ×
A60 × ×
A30 × × ×
 

Methylene

chloride*1

A90 ×
A60 ×
A30 ×
 

Ethyl acetate*1

A90
A60 ×
A30 ×
 

Ethanol

A90 ×
A60 ×
A30 × ×

Bayani: Canje-canje bayan sa'o'i 24.An lura da nutsewa cikin kowane sinadarai.Wadanda aka yiwa alama da *1 an nutsar dasu tsawon mintuna 15.bi da bi.

8. Tsarin Gyaran Wuta

(1) Yin awo
Yanke shawarar adadin "C component" bisa ga taurin da kuke so kuma ƙara shi zuwa sashin A.
Auna adadin daidai da nauyin ɓangaren B kamar A a cikin wani kofi daban la'akari da adadin da zai iya ragewa a cikin kofin.

(2) Pre-Degassing
Yi pre-degassing a cikin ɗaki mai daskarewa na kimanin mintuna 5.
Degass kamar yadda kuke buƙata.
Muna ba da shawara don zubar da ruwa bayan kayan dumama zuwa zazzabi na 25 ~ 35 ° C.

(3) Zazzabi na guduro
Ci gaba da yanayinre of25 ~ 35 °C domin duka biyu A(dauke da C bangaren) kuma B  bangaren.
Lokacin da yawan zafin jiki ya yi girma, rayuwar tukunyar cakuda za ta zama gajere kuma lokacin da zafin jiki ya yi ƙasa, rayuwar tukunyar cakuda za ta yi tsayi.

(4) Zazzabi
Rike zafin jiki na silicone mold pre-mai tsanani zuwa 60 ~ 700C.
Matsakaicin yanayin sanyi na iya haifar da rashin dacewa don haifar da ƙananan kaddarorin jiki.Yakamata a sarrafa yanayin sanyi daidai kamar yadda zasu shafi daidaiton girman labarin.

(5) Yin jifa
An saita kwantena ta hanyar daB  bangaren  is  kara da cewa  to  A bangaren (korikewa C bangaren).
Aiwatar da injin a cikin ɗakin da kuma de-gass A bangaren na 5 ~ 10 mintunayayin da it is zuga lokaci zuwa lokaci.                                                                                                 

Ƙara B bangaren to A bangaren(dauke da C bangaren)sannan a motsa na tsawon dakika 30 ~ 40 sannan a jefar da cakuda cikin sauri a cikin siliki.
Saki injin a cikin minti 1 da rabi bayan fara hadawa.

(6) Yanayin warkewa
Sanya kayan da aka cika a cikin tanda mai zafi na 60 ~ 700C na minti 60 don nau'in A taurin 90 da minti 120 don nau'in A taurin 20 da rushewa.
Yi post curing a 600C na 2 ~ 3 hours dangane da bukatun.

9. Jadawalin gudana na simintin gyaran fuska

 

10. Hattara a cikin mu'amala

(1) Kamar yadda duk abubuwan A, B da C suna kula da ruwa, kada ku bari ruwa ya shiga cikin kayan.Hakanan a guji kayan da ke zuwa dogon hulɗa tare da danshi.Rufe akwati sosai bayan kowane amfani.

(2) Shiga cikin ruwa a cikin A ko C na iya haifar da haɓakar kumfa mai yawa a cikin samfuran da aka warke kuma idan hakan ya faru, muna ba da shawarar dumama kayan A ko C zuwa 80 ° C da kuma zubar da ruwa a ƙarƙashin injin na kusan mintuna 10.

(3) Wani sashi zai daskare a yanayin zafi ƙasa da 15°C.Yi zafi zuwa 40 ~ 50 ° C kuma amfani da shi bayan girgiza shi da kyau.

(4) Bangaren B zai amsa da danshi don ya zama turbid ko don warkewa cikin kayan abu mai ƙarfi.Kada ku yi amfani da kayan lokacin da ya ɓace bayyananne ko kuma ya nuna kowane taurin kamar waɗannan kayan zasu haifar da ƙananan kaddarorin jiki.

(5) Tsawaita dumama bangaren B a yanayin zafi sama da 50°C zai shafi ingancin sashin B kuma ana iya hura gwangwani ta hanyar ƙara matsa lamba na ciki.Ajiye a zafin jiki.

 

11. Hare-hare a cikin Tsaro da Tsafta

(1) Bangaren B ya ƙunshi fiye da 1% na 4,4'-Diphenylmethane diisocyanate.Shigar da shaye-shaye na gida a cikin shagon aikin don tabbatar da samun iskar iska mai kyau.

(2) Kula da cewa hannaye ko fata ba sa haɗuwa kai tsaye da albarkatun ƙasa.Idan ana hulɗa, wanke da sabulu da ruwa nan da nan.Yana iya harzuka hannaye ko fata idan an bar su cikin hulɗa da albarkatun ƙasa na tsawon lokaci.

(3) Idan danyen kayan ya shiga cikin idanu, a wanke da ruwa mai gudana na tsawon mintuna 15 sannan a kira likita.

(4) Sanya bututun famfo don tabbatar da cewa iskar ta ƙare zuwa wajen shagon aikin.

 

12. Rarraba Kayayyakin Haɗari bisa ga Dokar Ayyukan Wuta      

Wani Bangaren: Rukunin Man Fetur na Uku, Abubuwan Haɗari Rukuni na Hudu.

Bangaren B: Rukunin Man Fetur na Hudu, Abubuwan Haɗari Rukuni na Hudu.

Bangaren C: Rukunin Man Fetur na Hudu, Abubuwan Haɗari Rukuni na Hudu.

 

13. Form bayarwa

Abun da ke ciki: 1 kg gwangwani na sarauta.

B Bangaren: 1 kg gwangwani na sarauta.

Abun C: 1 kg gwangwani na sarauta.


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